Real Time Production

Monitoring System

Prospice presents a real-time production monitoring system that is robust, state-of-the art revolutionary technology that promises to take the pain out of production management. Procon System collects production information in real-time and disseminate quickly and accurately to production management team to identify and react to the problems in the production line instantaneously.

Real Time Production Monitoring

Features

PROCON system is designed and built around iTag and iTag Reader.
How ProCon Works:
A ProCon Reader is attached to every sewing machine in the sewing line.
All the readers in the line are networked and connected to a data capturing PC.
An iTag is programmed and tied to every bundle and issued to sewing line for production.

  • This iTag travels along with the bundle in the sewing line from start operation to final operation.
  • Operators prior to start sewing the pieces in the bundle, will punch in the bundle's iTag in the reader to record the operation start time.
  • Operators on completion of all the pieces in the bundle, will punch the same bundle's iTag in the reader to record the operation end time.
  • Data capturing PC receive the punches from all the tag readers at all stages of operations and updates the production information in real time.
  • The following Key reports are generated by the system in real time at any instant.
  • Production
  • Hourly Production Report - Line wise/Operator wise/Operation wise/Style wise
  • Order Status Report - Buyer wise/Style wise/Order wise/Color-Size wise
  • Cutting Production Report
  • Checking Report
  • Rejection Report
  • Efficiency
  • Line wise
  • Daily Operator Efficiency Report
  • Operator wise Skill Matrix for weekly/monthly/quarterly/half yearly/yearly
  • Operation wise Skill Matrix for weekly/monthly/quarterly/half yearly/yearly
  • Operator performance report (daily/weekly/quarterly/half yearly)
  • Off Standard Time
  • Idle Time - Operator wise/Line wise
  • Break Down - Line wise/Reason wise
  • Rework Time - Line wise/Style wise/Operation wise
  • Non Productive Time - Operator wise/Line wise
  • WIP Report
  • Line wise/Operator wise/Style wise/Operation wise
  • Incentive System
  • Piece Rate Incentive
  • Individual performance based incentive
  • Group / Batch incentive
  • ProCon – Dashboard software
  • This is application software that displays the real time status of all the sewing
  • lines graphically. All the columns of the report are graphically represented with
  • progress bar and values. Users can drill down the required details by clicking on
  • the intersecting cells.
  • ProCon - Web based MIS reporting software
  • This software is installed in the central server. This software collects all the
  • production information from all the PROCON installed factories automatically and
  • produces the following MIS reports.
  • Efficiency report (yearly/monthly/ factory wise/ linewise / buyer wise / style wise / day wise)
  • Production Report (yearly/monthly/ factory wise/ linewise / buyer wise / style wise / day wise) - cutting / sewing / passed / rejections
  • Capacity Utilization (planned Vs Actual – month wise / factory wise / line wise – PCS and Time)
  • Cut to Ship efficiency report (yearly/monthly/ factory wise/ linewise / buyer wise / style wise / day wise)
  • Costing Profit & Loss (monthly/ factory wise/ linewise / buyer wise / style wise / day wise)
  • Style / Order Tracking – used to track the style / order status when it is run in multiple factories / lines.
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